Installing new deck on 2003 Sun Tracker Party Barge 200

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gerg
Posts: 58
Joined: Tue Mar 09, 2010 12:10 pm
Location: S/W Ohio

Installing new deck on 2003 Sun Tracker Party Barge 200

#1 Post by gerg » Thu Mar 31, 2016 7:10 am

I'm in the process of stripping our 2003 Sun Tracker Party Barge 200 to install new plywood and a vinyl floor. Plan on ordering from Pontoon Stuff.
I have everything off except the fuel tank, helm and carpet, and was doing some measurements.

I thought that I would just lay the 5-sheets of plywood(trimming around the motor area) and bolt them down. WRONG! I have to use a 19"x8' piece in the middle of the floor. :?
The z-channels on ours are spaced for:(bow to stern) 4'x8', 19"x8', 4'x8', 4'x8', 29"x~32"(each side of motor) There are other z-channels but they are not configured so as to do it any other way. WTF?
Just wondering why they would do it that way and not just use full sheets? :donno

Oh yea, it only has 5/8" plywood on it from the factory, except the piece under the fuel cell, which is just over 1/2"!!(cheap bas :censored's)

Rant over...
gerg
2003 SunTracker Party Barge 200 'RiffRaft'
2017 Mercury 60hp Command Thrust
Brookville Lake, Indiana

- Why do they call it Common Sense when so few people seem to have it? -

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curtiscapk
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Joined: Mon Nov 10, 2008 8:31 am
Location: OP KS\Hillsdale Lake

Re: Installing new deck on 2003 Sun Tracker Party Barge 200

#2 Post by curtiscapk » Thu Mar 31, 2016 8:14 am

I sectioned my 94.
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Craig and Paula
"THE FLOATER" rebuild Spring 2013
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94 Party Barge 24' 115 merc
Turning Point hustler 14 x 13 prop
22mph gps 3 people
12 F150
Overland Park Ks
Hillsdale Lake, KS

kyleent
Posts: 10
Joined: Thu Mar 17, 2016 1:58 pm

Re: Installing new deck on 2003 Sun Tracker Party Barge 200

#3 Post by kyleent » Thu Mar 31, 2016 5:38 pm

They do some weird stuff... I have a 95 Sundancer and the front piece of plywood was 5x8... Didn't know that even existed. So I had to two piece it.

Mine was 5/8 as well... Secured in by those T slots on top of the crossmembers... So we have to cut those off and grind them down to accommodate 3/4...

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