Possible leaking gear case

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tucker0104
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Joined: Sun Mar 16, 2014 7:05 pm
Location: Charlotte, NC

Possible leaking gear case

#1 Post by tucker0104 » Sat Dec 13, 2014 9:59 am

I went outside last night to drain the oil in my gear case of my 1981 115hp Johnson 2 stroke. I have only owned this boat for about 6 months. I noticed oil leaking onto the propeller and a lot of oil on the fin on the bottom. I also noticed oil where the gear case connects to the motor. I drained the oil and found no water in the oil. Do I need to replace the seals on the gear casing? How hard is that to do?
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Discovery
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Location: South West Michigan

Re: Possible leaking gear case

#2 Post by Discovery » Sat Dec 13, 2014 10:21 am

tucker0104 wrote:I went outside last night to drain the oil in my gear case of my 1981 115hp Johnson 2 stroke. I have only owned this boat for about 6 months. I noticed oil leaking onto the propeller and a lot of oil on the fin on the bottom. I also noticed oil where the gear case connects to the motor. I drained the oil and found no water in the oil. Do I need to replace the seals on the gear casing? How hard is that to do?
Replace seals? I would say yeah. How hard to do it? I have not had to do that but I am the kind of person who would try. I may get flamed on this comment but that engine is one old work horse so even if you work on it and find yourself in the weeds, you will learn what you can and can't do. So either you repower or cruise this year knowing how to those repairs. My desire to learn (f it up) is greater than the $150/hr the marina would charge initially.

You may also get to add some cool new tools to the box.

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MH Hawker
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Re: Possible leaking gear case

#3 Post by MH Hawker » Sat Dec 13, 2014 12:38 pm

If their is no water in he LU oil then it will be unburnt 2 stroke oil from the exhaust, that's common and it fine.. Now changing the LU seals can be very easy or hard depending on the motor. IF you think it may be a problem run a vacuum / pressure test that removes any doubt or tells you it needs seals. I test mine ever fall when i pull it for the winter, if it fails then i have time to fix it.
If it aint broke your not having enough fun

James & Deb

1988 Riviera Cruiser 15 HP Mariner
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Bamaman
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Re: Possible leaking gear case

#4 Post by Bamaman » Sat Dec 13, 2014 1:23 pm

Everyone needs to have a pressure/vacuum test on any used outboard or inboard outboard boat they're purchasing. The seal kit may be something like $80, and it's about $200 to have them installed. You can see some illustrations on UTube on how to get out the old seals and put the new ones in. It can be a little frustrating.

And it doesn't hurt to have your lower unit inspected every 3 years or so, depending on amount of use.
'12 Bennington 24' SSLX Yamaha 150

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Discovery
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Re: Possible leaking gear case

#5 Post by Discovery » Sat Dec 13, 2014 2:58 pm

Sounds doable.

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jrolin1
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Re: Possible leaking gear case

#6 Post by jrolin1 » Sun Dec 14, 2014 11:50 am

MH Hawker wrote:If their is no water in he LU oil then it will be unburnt 2 stroke oil from the exhaust, that's common and it fine.. Now changing the LU seals can be very easy or hard depending on the motor. IF you think it may be a problem run a vacuum / pressure test that removes any doubt or tells you it needs seals. I test mine ever fall when i pull it for the winter, if it fails then i have time to fix it.
This. Probably just 2 stroke oil.

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vlxerdon
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Location: Coastal Georgia

Re: Possible leaking gear case

#7 Post by vlxerdon » Sun Dec 14, 2014 3:42 pm

tucker0104 wrote:I went outside last night to drain the oil in my gear case of my 1981 115hp Johnson 2 stroke. I have only owned this boat for about 6 months. I noticed oil leaking onto the propeller and a lot of oil on the fin on the bottom. I also noticed oil where the gear case connects to the motor. I drained the oil and found no water in the oil. Do I need to replace the seals on the gear casing? How hard is that to do?
I agree with two other answers here. Fuel and oil dripping down. Disconnect your fuel line when not in use and see if it stops.
1994 Starcraft Stardeck 200
1998 Johnson 90HP
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04 4.0 liter SOHC Ford Explorer
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badmoonrising
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Re: Possible leaking gear case

#8 Post by badmoonrising » Wed Dec 17, 2014 11:56 am

Older 2 strokes often drip oil, if it's not gear oil it's nothing to worry about. Being that you had clean gear oil supports this. My 115 Evinrude (many boats ago) would drip oil out of the exhaust unless it was winterized and the fuel drained.
Ed, Cheryl, Ethan and Aspen.
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